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Tipmont REMC achieves a Midwest first with use of soybean oil in overhead transformers

LINDEN, Ind. and LAFAYETTE, Ind., April 29, 2005 -- Tipmont REMC announced that all overhead electric transformers it purchases in the future will be transformers that utilize a soybean-based oil rather than petroleum oil as a coolant. That's good news for the 28,000 soybean farmers in Indiana, the nation's third-largest soybean producer.

Tipmont is the first electric utility in the Midwest to make such a commitment to the environment, safety and the agricultural economy. The electric cooperative and its transformer supplier, Cooper Power Systems of Waukesha, Wisc., believe Tipmont is the second utility in the nation, following Sacramento Municipal Utility District in California, to make such a system-wide commitment.
 

 

 

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"From here on out, all the overhead transformers we buy will use a coolant made with soybean oil," said Tipmont general manager Ken Ritchey. This spring, Tipmont purchased its first 40 transformers using the soy oil.

The company expects to buy and install about 200 of the new-style transformers annually, with each transformer generally serving one or two residences or small businesses. Because of rapid residential growth and new subdivisions in its service territory, in recent years Tipmont has added about 1,000 customers annually to its service lines, Ritchey said.

"One reason for changing to transformers that use soybean-based fluid is the benefit to the agriculture industry," Ritchey said. "There's long been an important tie between electric cooperatives and agriculture, so anything we can do to benefit the agricultural economy comes naturally."

Equally important, Ritchey noted, are other benefits of the soybean oil-based product. "Soybeans are a renewable source, so this lessens our country's dependence on foreign oil. It's also biodegradable, making spills less harmful and inexpensive to clean up. And it's less hazardous, with a much higher fire point, which is an important safety factor."

The Cooper Power Systems transformers utilize Envirotemp FR3 transformer fluid as a coolant. Cooper developed the soybean oil-based dielectric, which means it cannot conduct electricity, in the mid-1990s. The fluid is now produced for Cooper by Cargill Industrial Oils and Lubricants in Chicago.

"Cooper Power Systems recognizes Tipmont REMC as one of the leaders in the utility industry, balancing the needs of environmental stewardship, support for the agricultural community, fire safety, and performance in their transformer selection," said Jonathan Piel, product manager for Cooper's Envirotran Transformers.

"Each acre of soybeans produces enough oil for four overhead transformers," Piel said. "The U.S. transformer industry requires almost 75 million gallons a year for all new transformer installations-equivalent to 1.2 million acres of soybean production. Cooper Power has recently partnered with Cargill Industrial Oils and Lubricants as we prepare to meet the increased demand by utilities like Tipmont for this revolutionary fluid."

FR3 fluid is an edible oil and shown to be quickly biodegradable by the U.S. Environmental Protection Agency, Piel noted. "Tipmont recognizes the FR3 fluid-filled transformer is the best transformer investment they can make today that will provide longer life for equipment as well as environmental protection," he said.

The Indiana Soybean Board hailed Tipmont's announcement.

"The Indiana Soybean Board is excited to be part of the commercialization process of this emerging soy technology," said Michael Bryja, director of technology commercialization for the Indianapolis-based nonprofit.

"With partners like Tipmont REMC and Cooper Power Systems, we have a much stronger message to tell our farmer stakeholders as well as the entire state," Bryja said. "These technological advances utilizing soybeans are working, and we're bringing more good things to market."

Soybean utilization researcher Bernard Tao, a Purdue University professor of biochemical and food process engineering in Agriculture Food Science, said the use of soybean oil in transformers is an important step. "This is significant because you are proving you can replace petroleum products with vegetable oil, and that will lead to others. That's the major impact," Tao said. "Because most of the petroleum in the U.S. comes from non-domestic sources, of course it's beneficial if we can grow material that will replace petroleum products and do it in a renewable fashion."

Tipmont sits in the heart of soybean country, with a service area that includes the state's first- and sixth-largest soybean-producing counties-Montgomery County, which produced 6.5 million bushels in 2004, and Clinton County, weighing in with 5.5 million bushels. In the four-county area Tipmont serves, which also includes Fountain and Tippecanoe counties, some 404,900 acres were planted in soybeans in 2004, yielding 21.8 million bushels.

Adjacent counties to Tipmont's service area rank high in soybean production, too. White County was second in the state, with 6.4 million bushels in 2004; Boone was third, with 6.3 million bushels, and Benton was fifth, with 5.7 million bushels. Indiana itself ranked third in the nation for soybean production in 2004, with 287 million bushels produced out of the nation's record 3.14 billion bushels, according to figures from the Department of Agricultural Statistics at Purdue University.